C&N Pedal Car Chassis Kit Assembly Information
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C&N Pedal Car Chassis Kit Information

C&N Pedal Car Chassis Kit Information

     The C&N Reproductions "Rocky Roadster" Pedal Car Kits are developed with the do-it-your-selfer in mind and offer the opportunity to build and customize a pedal car for your own child. Designed to be completely assembled by an adult, this pedal toy is recommended for smaller kids, ages 3-6 yrs. On this page you'll find more detailed information about this pedal car chassis kit.

C&N Chassis Kit Base Measurements Shown Below

C&N Chassis Kit Base Measurements Shown Below

Material: Black Powder Coated 3/4 inch. Dia steel tubing.

                                                        A. Frame length 31-1/2 inches
                                                        B. Wheels base 24 inches
                                                        C. Assembled length 36-1/4 inches
                                                        D. Axle width 17 inches, front and rear
                                                        E. Frame width 12 inches

Pedal Car Chassis Kit Parts

Pedal Car Chassis Kit Parts


Pedal Car Chassis Kit Parts PackageContents:
1ea. Partially assembled pedal car chassis, black powder coated tubing.
1ea. 9" diameter steel drive wheel with rubber tire.
3ea. 9" diameter standard bushed steel wheels with rubber tires.
1ea. Pivot Rod Hanger Assembly with 4ea. 1/4" self locking nuts
1ea. Chrome steering wheel shaft.
1ea. Plastic Parts Bag. Contents:
1ea. Chrome steering wheel
1ea. Chassis assembly instructions
1ea. Steering shaft support bracket
1ea. Fastener Parts Bag contents:
3ea. Plastic wheel spacers
2ea. steel washers,
5ea. wheel lock caps
1ea. Steering wheel attachment bolt with locknut.

Partially Assembled Pedal Car Chassis

Partially Assembled Pedal Car Chassis


Partially Assembled Pedal Car ChassisDetails: Black, powder coated, steel tubing with hard plastic pedals, this partially assembled pedal car kit chassis needs very little to complete. The front and rear axles, bushings, steering mechanism and the pedal push rods with installed pedals are already assembled from the factory. All that's left to do is assemble the pedal push rod hanger / pivot assembly, install the wheels, "Design and build your own body." then mount the steering shaft support bracket to the body and install the steering wheel and shaft.
TIP: Before starting, we suggest you check all factory installed nuts and bolts to be sure they are tight. Leave pedal push rods tie wrapped to front axle until later in assembly.




9" Diameter Steel Wheels with Rubber Tire / Drive Wheel

9" Diameter Steel Wheels with Rubber Tire / Drive Wheel


Pedal Car Chassis Kit Drive WheelDetails: 1 each, 9 inch diameter drive wheel with rubber tire. Inside of wheel is powder coated dark blue, in the center of the drive wheel there is a 7/16" hole with a slot on either side "as seen in photo" designed to mate with the drive end of the axle. The outside of the wheel is also finished in the same dark blue with a painted white wall and a standard center axle bushing.




9" Diameter Steel Wheels with Rubber Tires / Free Wheeling

9" Diameter Steel Wheels with Rubber Tires / Free Wheeling


9Details: 3 each, 9 inch diameter wheels with rubber tires. The inner and outside of each wheel is powder coated dark blue, with painted white walls on the outer surface of the rim. All feature 3/8" I.D, standard hard nylon center bushings that slide over the Axles. All four wheels are held onto the axles with press/hammer on retaining caps.

Tip: Mount the pedal car's body before permanently mounting the wheels. Just slide the wheels on the axles as needed until the car is finished thus making it much easier to

Pivot Rod Hanger Assembly.

Pivot Rod Hanger Assembly.


Chassis Kit Pedal Push-Rod Hanger Assembly



Parts Detail:

Pedal Pivot Rod Hanger Assembly and Related Parts.

1 each, packaged seperately.

4ea. 1/4 inch self locking mount nuts.

2 pivot pins with 3 washers and a cotter pin each.

Finished in non-toxic black powder coating.




Plastic Parts Bags and Contents.

Plastic Parts Bags and Contents.


Plastic Parts Bag Contents.



Contents:

1each, Steering wheel shaft support.
1each, Chromed Steering Wheel.
1each, Detailed Assembly Diagram.
1each, Fastener Parts Bag.

Contents:
3ea. Plastic wheel spacers (front wheels)
2ea. Steel washers
5ea. Wheel fastener caps / washers
1ea. Steering wheel fastener bolt & nut

ASSEMBLY TIP: Install wheel fasteners last.





Steering Shaft

Steering Shaft

Chassis Kit Steering ShaftContents: 1each. Steering Shaft ( Individually Bagged )




CHASSIS ASSEMBLY TIPS

CHASSIS ASSEMBLY TIPS


      The C&N Reproductions, Pedal Car Chassis Kit is very easy to build and goes together quickly. Most of the chassis kit is pre-assembled and designed to assemble quickly needing just the Pedal Pushrod Hanger, Steering Assembly and Wheels installed.
      To help make assembly even easier and to see what the kit consisits of, we have provided detailed photos of these assemblies along with a couple of building tips
      This chassis kit is designed for use with C&N Reproductions, Wooden Body Kit for pedal cars, you can also design and build your own custom pedal car body is if you so desire. Important: Study the included assembly drawing closely before and while building the pedal car chassis kit.
General assembly:
      To begin the pedal pushrod hanger assembly is attached to the chassis and the pedal pushrods to the hanger.
      Next before installing the steering mechanism, a pedal car body with a dash or cowling designed to accept the steering shaft support must be attached to the pedal car chassis. Then the steering components can be installed.
      Last Step: After the body is permanently mounted, the wheels can be attached with the included locking cap washers.
Assembly of Pivot Rod Hanger Assembly to Pedal Car Frame.

Assembly of Pivot Rod Hanger Assembly to Pedal Car Frame.


Pedal Hanger to Frame Assembly



#1. Assemble "Pedal Pivot Rod Hanger Assembly" to pedal car frame.


A. Work from the top of the frame.
B. Remove the 4 locknuts that came with the hanger assembly.
C. Insert the 4 threaded rods of the Hanger Assembly thru the most forward holes in the frame so the threaded ends protrude thru the bottom of the frame. (See arrows in photo)
D. Install the 1/4" locknuts that came with the hanger.

NOTICE: Pedal push rods are still tie-wrapped to front axle.


.

Tighten Hanger Assembly Attachment Lock-Nuts

Tighten Hanger Assembly Attachment Lock-Nuts


Tightening Hanger Nuts


Work from the bottom of the frame.
Use an appropriate wrench (7/16")
Carefully tighten the 1/4" locknuts.





After tightening.
Threaded rod ends should fully engage locknuts as seen in photo.









Attach Pedal Push Rods to Pivot Rod Assembly

Attach Pedal Push Rods to Pivot Rod Assembly


Removing tie wraps form pedal pushrods.




Remove tie-wraps that hold the Pedal Push-Rods to the front axle.

ASSEMBLY TIP

: To safely and easily cut the tie-wraps use wire cutters.





Hanger and pedal rod assembly drawing.Seperate the Cotter Pin, 3 washers, and Pivot Pin from one of the Hanger Pivot Rods.
1. Assemble 1 washer to Pivot Pin.
2. From the outside, slide Pivot Pin and washer thru Pedal Rod.
3. Add another washer to Pivot Pin. (sandwich Pedal Rod between washers)
4. Slide Pivot Pin with washers and Pedal Rod thru Hanger Rod.
5. Install last washer then install cotter pin.
6. Repeat assembly for opposite side.









Hanger,pedal rod, pin assembly / bottom view
When assembled the hanger rod, pedal rod, pivot pin and washers should look like the photo on the left. (Bottom View)

NOTICE: Washers seperating hanger rods and pedal rods with cotter pins installed on the inside.







Completely hanger and pedal rod assembly


Completed Hanger Rod and Pedal Rod Assembly

It is now time to build and attach a body to the frame.
We suggest waiting until the body is assembled and installed on the chassis before permanently installing the wheels.

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